PONY

Pony mopeds - Swiss cultural heritage on two wheels

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The mopeds from Feuerthalen with the emblem of the lively little horse have been part of the typical Swiss street scene since the 1960s. Even if the two-wheelers have become somewhat rarer in recent years, Pony mopeds are still being built today, while Puch, Piaggio and other renowned manufacturers have long since ceased production. Let us take a closer look at this somewhat different and unusual manufacturer.

Seat
flag_swissSwitzerland, Feuerthalen
Status
Active
Foundation1961
logo_pony-mk1

Swissness at its best

Swiss knives, Swiss watches and Swiss tools are synonymous worldwide with unique quality, maximum precision and indestructible durability. The last point in particular also applies to the Swiss moped manufacturer Amsler & Co. From 1961 to the present day, mopeds have been built at the company headquarters in Feuerthalen using genuine craftsmanship. A specific calmness and impressive continuity are also reflected in the model range. The mopeds sold under the Pony Motos brand have only been available in two model variants since the start of production: the Pony Cross moped and the Pony GTX moped. These models have been built in almost unchanged form since the start of production. But for all its tranquillity, the moped manufacturer Amsler & Co has a long and rather eventful company history, which tells a lot about iron willpower, Swiss engineering skills and the little guy standing up to the big guy.

Brake lever pair full cast (Magura replica)

For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512)

19602

Brake lever pair full cast (Magura replica)

Material: Aluminum · Color: silver

EUR 33.90

Crankshaft bearing set | Beta 521
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For: Pony / Cilo (Beta 521 & 512)

24266

Crankshaft bearing set | Beta 521

Manufacturer: NTN · Number of components: 4 pcs

EUR 53.30

Inox
Hot Hot
66HEROES License plate holder side incl. mounting pin Inox (DE version)

For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo · Solex · Tomos · Bye Bike · Alpa Chopper / Turbo · Cilo · DKW · Fantic · Garelli · Honda · Hercules · ILO / JLO · Kreidler · Malaguti · MBK · Miele · Motobecane · Monark · Peugeot · Victoria · Yamaha · Zündapp

24989

66HEROES License plate holder side incl. mounting pin Inox (DE version)

Manufacturer: 66HEROES · Material: Chrome steel (stainless steel) · Mounting type: Nuts & bolts · Number of fixing points: 1 pcs

EUR 36.30

Not in stock

Set
40 mm cylinder kit original engine | Beta 521 & 512
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For: Pony / Cilo (Beta 521 & 512)

25137

40 mm cylinder kit original engine | Beta 521 & 512

Nominal diameter: 40 mm · Manufacturer: Pony · Material: Gray cast iron · Displacement: 50 ccm · Crankshaft stroke: 39 mm · Ø piston pin (B): 12 mm · Outlet type: straight · Thread outlet: M6x1 (standard thread) · Number of fixing points: 4 pcs · Area of application: Original

EUR 226.90

Not in stock

Set
HPI racing ignition 12V with light 60W incl. fan wheel | Beta 521
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For: Pony / Cilo (Beta 521 & 512)

24406

HPI racing ignition 12V with light 60W incl. fan wheel | Beta 521

Manufacturer: HPI · Manufacturer: swiing · Tension: 12 V · Performance: 60 W · Direction of rotation: left · Direction of rotation: right · Ø cable: 7 mm · Area of application: Tuning

EUR 453.90

Grips original | Pony / Cilo Beta 521 (P8304/P8305)
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For: Pony / Cilo (Beta 521 & 512)

24419

Grips original | Pony / Cilo Beta 521 (P8304/P8305)

Manufacturer: Pony · Material: Rubber · Color: black · Ø inside: 22 mm · Ø inside: 24 mm · Total length: 122 mm

EUR 16.90

Airsal piston rings 43.5 mm (pair) | Beta 512 & 521
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For: Pony / Cilo (Beta 521 & 512)

24543

Airsal piston rings 43.5 mm (pair) | Beta 512 & 521

Manufacturer: Airsal · Nominal diameter: 43.5 mm · Piston ring impact: Internal fuse (IS) · Area of application: Racing

EUR 14.50

Shaft seal 15/24/5 Pinion shaft | Beta 521, 521 (A8041)
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For: Pony / Cilo (Beta 521 & 512)

24545

Shaft seal 15/24/5 Pinion shaft | Beta 521, 521 (A8041)

Place of use: Pinion shaft · Ø inside: 15 mm · Ø outside: 24 mm · Width: 5 mm · Manufacturer: Pony

EUR 5.35

Set
swiing headset 1" / 24G (for Ø 30 mm steering head tube) High End
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For: Sachs · Pony / Cilo (Beta 521 & 512)

26910

swiing headset 1" / 24G (for Ø 30 mm steering head tube) High End

Manufacturer: swiing · Material: Steel · Surface: gas nitrided · Color: black · Bearing type: Bearing ring · Ø mounting frame: 30.3 mm · Ø outside: 43 mm · Ø inside: 26.8 mm · Thread type: FG25.4 (1" 24G)

EUR 66.70

Set
swiing headset 1" / 24G (for Ø 31 mm steering head tube) High End
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For: Sachs · Pony / Cilo (Beta 521 & 512)

26911

swiing headset 1" / 24G (for Ø 31 mm steering head tube) High End

Manufacturer: swiing · Material: Steel · Surface: gas nitrided · Color: black · Bearing type: Bearing ring · Thread type: FG25.4 (1" 24G) · Ø mounting frame: 31.15 mm · Ø outside: 43 mm · Ø inside: 26.8 mm

EUR 66.70

ESJOT freewheel 16 teeth (1A quality) | Pony GTX 521
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For: Pony / Cilo (Beta 521 & 512)

26882

ESJOT freewheel 16 teeth (1A quality) | Pony GTX 521

Manufacturer: ESJOT · Material: Steel · Surface: Hardened · Color: silver · Number of teeth: 16 pcs · Chain pitch: 1/2" x 1/8" · Thread type: FG34.8 (1.37" 24G)

EUR 16.30

For: Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio

26806

swiing® ingenious disc brake set spoke rim EBR hydraulic chrome

Manufacturer: swiing® ingenious parts · Color: Chrome

EUR 530.20

For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo · Solex · Tomos · Bye Bike · Alpa Chopper / Turbo · Cilo · DKW · Fantic · Garelli · Honda · Hercules · ILO / JLO · Kreidler · Malaguti · MBK · Miele · Motobecane · Monark · Peugeot · Victoria · Yamaha · Zündapp

26755

66HEROES interchangeable number holder set

Manufacturer: 66HEROES · Material: Aluminum · Material: Spring steel · Surface: brushed · Surface: electropolished · Color: black · Thread type: M5x0.8 (standard thread) · Mounting type: Bayonet lock · Mounting type: Nuts & bolts · Number of fixing points: 2 pcs

EUR 36.30

Not in stock

Adjusting screw M5x0.75 elbow carburetor | Pony Beta
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For: Pony / Cilo (Beta 521 & 512)

27289

Adjusting screw M5x0.75 elbow carburetor | Pony Beta

Thread type: MF5x0.75 (fine pitch thread) · Thread length: 15 mm · Total length: 23 mm · Slotted: No · Manufacturer: Pony · Width across flats nut: 8 mm

EUR 7.55

Dell'Orto throttle slide | Pony Beta 521 / Cilo (A8186)
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For: Pony / Cilo (Beta 521 & 512)

27284

Dell'Orto throttle slide | Pony Beta 521 / Cilo (A8186)

Manufacturer: Dell'Orto · Component group Carburetor: Adjusting screws, float, etc. · Material: Aluminum · Carburetor type: SHA (Piaggio) · Slider type: 6 · Nipple shape: Ball · Width: 15.8 mm · Height: 26.3 mm · Thickness: 3 mm

EUR 5.95

Oil seal FPM 15/24/5 AS pinion shaft | Beta 521 & 521 (A8041)
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For: Pony / Cilo (Beta 521 & 512)

28482

Oil seal FPM 15/24/5 AS pinion shaft | Beta 521 & 521 (A8041)

Place of use: Pinion shaft · Temperature resistance (min.): -30 - 200 °C · Simmering type: AS - With rubberized outer casing / one sealing lip / one dust lip. · Ø inside: 15 mm · Ø outside: 24 mm · Width: 5 mm · Manufacturer: Pony · Material: FPM - Fluororubber · Surface: rubberized

EUR 11.10

Page 1 of 67

Wayward company foundation

The former company founder Carl Theodor Amsler was born in 1825 as the son of a doctor in the Swiss town of Schinznach. After finishing school, the young Carl Theodor emigrated to America and founded his first company there, which manufactured optical and mathematical instruments. His company is successful and expands, and it seems as if Carl Theodor Amsler is experiencing the proverbial American Dream. But fate had a different plan in store for him and struck mercilessly. His factory in Philadelphia is completely destroyed in a devastating fire, Carl Theodor Amsler loses almost his entire fortune trying to rebuild it and returns to his old home almost penniless. But even though his first factory was destroyed in the flames, his entrepreneurial spirit and proverbial Swiss tenacity remained unbroken.

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New start and entry into the bicycle business

In 1865, he embarked on a new endeavour and founded a factory for fire extinguishers on the site of today's moped forge in Feuerthalen. Business was good again. Amsler & Co therefore begins to look for new business areas and expands its product range. As a result, Amsler was already travelling on two wheels by 1890, when the company entered the bicycle component business. Around 1900, the first contact was made with a German entrepreneur whose name is certainly recognised by every moped enthusiast: Ernst Sachs. The connection between Sachs and Amsler & Co, which began here, lasted for many years. It was not for nothing that the Pony-Cross mopeds and Pony-GTX mopeds were fitted with Sachs 503 engines at the factory in the 1960s. But more on that later. The company negotiated skilfully in 1903 and secured exclusive distribution for the ‘Torpedo freewheel hub’, a Sachs patent, for Switzerland. This rear wheel hub was a real bestseller and a veritable goldmine for the company from Feuerthalen. As a result of this first co-operation with Sachs, Amsler focused exclusively on the production and sale of bicycle components. However, business success did not always favour the company in the difficult 1930s and 1940s. In the period up to the end of the Second World War, Swiss bicycle manufacturers also had to overcome hard times. However, it is clear from the company's history that consistency, perseverance and tenacity were part of the DNA of the later moped manufacturer. This is how the company survived even these economically difficult decades.

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Mopeds are finally being built

From the 1950s onwards, the manufacturer returned to calmer waters and prospered. When the moped was about to start its triumphal march on Swiss roads, the future moped manufacturer reacted with lightning speed. In 1961, as soon as the motorbike class was officially approved in Swiss road traffic law, Feuerthalen was also at the starting line with pony mopeds. This early launch of the Pony mopeds proved to be a decisive advantage over the tough and actually overpowering competition from foreign moped manufacturers such as Piaggio, Puch and Tomos. The Swiss market was highly competitive during the onset of the moped boom in the 1960s, but as the Pony mopeds were there right from the start, a regular clientele quickly formed. The Pony-Cross and Pony-GTX mopeds, which were somewhat more simply equipped than the competitor models, also won over customers with their robustness and favourable price.

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What's under the Pony saddle?

The technical specifications of the two models have only changed marginally over the years; even the first Pony mopeds were powered by a fan-cooled single-cylinder two-stroke engine with 49 cm3 and an output of 1.2 hp or 0.88 kW. Initially, Sachs engines were used for Pony mopeds. Since the end of small engine production in Schweinfurt, the mopeds have been fitted as standard with an engine from the Italian company Betamotor. Then, as now, a Dell'Orto SHA 13.11 carburettor provided the ignitable mixture. Both models have identical engines and differ technically only in a few minor details such as the chain sprocket or tyres. Although the small but powerful steeds are no longer quite as affordable as they were when they were launched in 1961, they are still just as robust, frugal and endearing.

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The Ponys are still there!

Although a small moped manufacturer like Amsler could not and cannot completely do without suppliers from abroad when building its mopeds, Amsler mopeds still stand for the proverbial Swiss quality. To this day, no cheap parts from the Far East are used. As already mentioned, the 503 engine of the mopeds came from Sachs in Schweinfurt and numerous add-on parts and speedometers came from the Austrian vehicle manufacturer KTM. For a while, the Cross and GTX motorbikes were even completely assembled in the KTM factories in Austria. However, the assembly of the two-wheelers now takes place entirely in Feuerthalen again and many of the former co-operation partners are long gone or have given up the moped division. Only in Feuerthalen are mopeds still assembled. The supposedly small Swiss moped manufacturer obviously has the staying power and is keeping a wonderful piece of Swiss history alive.

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Popular PONY themes

#MOFAKULT #LIVINGICON

Nowhere is the freedom greater and the feeling of happiness stronger than at 30 km/h with the warm wind in your face.

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